AL TECK90 5000V (AIA)

Aluminum TECK90 5000V Armored Power Cable

PRODUCT DESCRIPTION

AL TECK90 5000V (AIA) is a high-voltage aluminum armored power cable designed for industrial power distribution, mining, processing plants, utility infrastructure, and other demanding installations requiring robust mechanical protection and reliable electrical performance.

The cable features a stranded aluminum conductor, high-performance insulation system, metallic shielding, and an interlocked aluminum armor construction. The AIA configuration provides excellent mechanical protection while maintaining a relatively lightweight design compared with conventional steel-armored cables.

The cable is suitable for fixed installations in industrial environments, including locations exposed to moisture, mechanical impact, vibration, and demanding operating conditions.

Typical Voltage Rating: 5,000 V
Conductor: Aluminum
Armor: Aluminum Interlocked Armor (AIA)
Insulation: XLPE
Typical Maximum Conductor Operating Temperature: 90°C

APPLICATIONS

AL TECK90 5000V (AIA) is designed for:

• Industrial power distribution systems

• Mining and mineral processing facilities

• Oil and gas processing facilities

• Power generation plants

• Utility and infrastructure projects

• Industrial substations

• Motor feeders and large industrial equipment

• Transformer connections

• Processing and manufacturing plants

• Underground and exposed industrial installations

• Cable tray systems

• Conduit and raceway installations

• Fixed installations requiring mechanical protection

• Harsh and corrosive industrial environments

STANDARDS & COMPLIANCE

The cable can be manufactured to applicable Canadian and North American requirements, depending on the final construction and certification configuration.

Typical reference standards include:

• CSA C22.2 No. 131 — Type TECK90 Cable

• CSA C22.2 No. 38 — Thermoset-Insulated Wires and Cables

• CSA C68.3 — Shielded Power Cables

• ASTM B230 — Aluminum Wire

• ASTM B231 — Aluminum Conductors, Concentric-Lay-Stranded

• Applicable Canadian Electrical Code requirements

• Applicable project specifications and utility requirements

Voltage Rating: 5,000 V
Temperature Rating: 90°C maximum conductor operating temperature, subject to installation conditions and applicable requirements.

Final construction, certification, dimensions, and ratings shall be confirmed according to the applicable standard, project specification, and certification requirements.

CONSTRUCTION

1. Aluminum Conductor

Stranded aluminum conductor manufactured from electrical-grade aluminum provides a favorable combination of electrical conductivity, low weight, and mechanical flexibility.

The conductor may be supplied in compact or concentric-lay stranded construction according to conductor size and project requirements.

2. Conductor Shield

A semiconductor conductor shield may be incorporated as part of the medium-voltage/high-voltage insulation system where required by the applicable cable design.

3. XLPE Insulation

Cross-linked polyethylene (XLPE) insulation provides:

• High dielectric strength

• Excellent thermal stability

• Low dielectric losses

• Moisture resistance

• Good electrical aging performance

• High resistance to industrial operating conditions

4. Insulation Shield

A semiconductive insulation shield and metallic shielding system are applied to provide controlled electrical stress distribution and reliable grounding performance.

5. Metallic Shield

The cable may incorporate copper or aluminum metallic shielding components according to the required design, fault-current capacity, grounding requirements, and project specification.

6. Aluminum Interlocked Armor

The cable is protected by an aluminum interlocked armor layer.

The AIA armor provides:

• Mechanical protection

• Impact resistance

• Crush resistance

• Flexibility during installation

• Corrosion resistance

• Reduced overall cable weight

• Additional grounding capability where properly designed and installed

7. Outer Jacket

A durable thermoplastic jacket protects the cable system against moisture, abrasion, sunlight, chemicals, and general environmental exposure.

Jacket material and color can be customized according to application and project requirements.

TECHNICAL DATA

TYPICAL CONDUCTOR SIZES

Typical aluminum conductor sizes may include:

Other conductor sizes can be manufactured according to project requirements.

ELECTRICAL CHARACTERISTICS

Conductor Material

High-conductivity aluminum conductor provides efficient power transmission with reduced cable weight compared with equivalent copper conductor constructions.

Insulation System

The XLPE insulation system provides stable electrical performance at elevated operating temperatures and is suitable for demanding industrial environments.

Shielding System

The semiconductive and metallic shielding system is designed to control electrical stress and provide a reliable grounding path when properly installed.

Armor Grounding

The aluminum interlocked armor can provide an additional grounding/bonding function when the complete cable system and installation method are designed accordingly.

THERMAL PERFORMANCE

The TECK90 designation indicates a maximum normal conductor operating temperature of approximately 90°C, subject to the applicable standard and installation conditions.

Typical thermal characteristics include:

• Continuous conductor operating temperature: 90°C

• Good thermal stability

• Low moisture absorption

• Stable insulation performance

• Suitable for industrial continuous-duty applications

• Short-circuit performance determined by conductor and metallic shield design

Ampacity shall be determined according to conductor size, installation method, ambient temperature, number of loaded conductors, spacing, and applicable electrical code requirements.

MECHANICAL PERFORMANCE

The aluminum interlocked armor provides strong mechanical protection while maintaining good installation flexibility.

Typical performance characteristics include:

• Impact resistance

• Crush resistance

• Abrasion resistance

• Vibration resistance

• Good dimensional stability

• Corrosion resistance

• Reduced cable weight compared with steel-armored designs

The cable is particularly suitable for industrial installations where additional mechanical protection is required.

INSTALLATION

AL TECK90 5000V (AIA) may be installed in accordance with the applicable electrical code, manufacturer recommendations, and project specifications.

Typical installation methods include:

• Cable tray

• Raceway

• Conduit

• Industrial equipment connections

• Indoor fixed installation

• Outdoor fixed installation

• Underground installation where specifically permitted

• Industrial plant distribution systems

Installation should account for:

• Minimum bending radius

• Pulling tension

• Sidewall pressure

• Cable weight

• Ambient temperature

• Grounding and bonding

• Shield termination

• Armor bonding

• Short-circuit requirements

All terminations and accessories should be rated for the cable's 5,000 V operating class.

KEY FEATURES

• 5,000 V high-voltage design

• Aluminum stranded conductor

• XLPE insulation

• TECK90 construction

• Aluminum interlocked armor

• High mechanical protection

• Excellent corrosion resistance

• Reduced cable weight

• Suitable for demanding industrial environments

• Good thermal performance

• Suitable for fixed power distribution

• Custom conductor and shielding configurations available

PRODUCT ADVANTAGES

Lightweight Construction

Aluminum conductors combined with aluminum interlocked armor can significantly reduce cable weight, simplifying transportation and installation.

High Mechanical Protection

The interlocked armor protects the cable against mechanical damage during installation and operation.

High-Temperature Performance

XLPE insulation supports continuous operation at elevated conductor temperatures and provides stable dielectric performance.

Industrial Durability

The complete cable construction is designed for demanding industrial environments involving vibration, moisture, abrasion, and mechanical exposure.

Flexible Project Configuration

Conductor size, metallic shielding, armor, jacket, grounding configuration, and other construction parameters can be customized according to project requirements.

QUALITY CONTROL

Each cable can be subject to production and inspection procedures covering:

• Conductor dimensional inspection

• Conductor resistance testing

• Insulation thickness inspection

• Insulation electrical testing

• Shield continuity inspection

• Armor dimensional inspection

• Jacket thickness inspection

• High-voltage testing

• Finished cable dimensional inspection

• Appearance inspection

• Routine electrical tests

Additional type tests and project-specific inspection documentation can be provided when required.

PACKAGING

Typical packaging options include:

• Wooden drums

• Steel-wooden drums

• Export-grade cable reels

• Customized reel dimensions

• Waterproof wrapping

• Moisture-resistant protection

• Customized shipping marks

Packaging can be optimized according to cable length, conductor size, transportation method, and destination requirements.

CUSTOMIZATION

The following parameters can be customized:

• Conductor size

• Conductor class

• Insulation thickness

• Shield configuration

• Metallic shield material

• Armor configuration

• Outer jacket material

• Jacket color

• Grounding configuration

• Cable length

• Packaging

• Marking and identification

• Project-specific technical requirements

TECHNICAL SUPPORT

Technical documentation can be supplied according to project requirements, including:

• Technical datasheets

• Product specifications

• Construction drawings

• Dimensional information

• Cable weight and diameter data

• Test reports

• Routine test documentation

• Material certificates

• Certificate of compliance

• Project-specific technical submittals

FAQ

What does TECK90 mean?

TECK90 is a Canadian cable designation generally associated with armored industrial power cables designed for a maximum normal conductor operating temperature of 90°C under applicable conditions.

What does AIA mean?

AIA stands for Aluminum Interlocked Armor. It identifies a cable construction using interlocked aluminum armor for mechanical protection.

Why use aluminum conductor for a 5,000 V cable?

Aluminum provides a lower-weight alternative to copper while offering suitable electrical conductivity for many industrial power distribution applications. It can reduce transportation and installation loads for large cable systems.

Is AL TECK90 5000V suitable for mining applications?

Yes. Its armored construction and robust insulation system make it suitable for many mining and mineral-processing power applications, subject to the specific project requirements and applicable certification.

Can the cable be used outdoors?

Yes, when the selected construction and outer jacket are suitable for outdoor exposure and the installation complies with applicable requirements.

Can AL TECK90 5000V be installed underground?

Underground installation may be possible depending on the specific cable construction, burial conditions, mechanical protection, drainage, and applicable electrical code. The final installation method should be confirmed for each project.

Can the metallic shield and armor be used for grounding?

They may contribute to the grounding and bonding system when the cable construction is specifically designed for this purpose and properly terminated. Grounding arrangements must comply with the applicable electrical code and project requirements.

Can conductor sizes be customized?

Yes. Conductor sizes, shielding, armor, jacket, and other construction parameters can be customized according to project specifications.

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