AL TECK90 5000V (GSIA)

Aluminum TECK90 5000V Galvanized Steel Interlocked Armored Power Cable

PRODUCT DESCRIPTION

AL TECK90 5000V (GSIA) is a high-voltage aluminum conductor armored power cable designed for industrial power distribution, mining, processing plants, utility infrastructure, and other demanding fixed installations requiring enhanced mechanical protection.

The cable combines a stranded aluminum conductor with a high-performance XLPE insulation system, metallic shielding, galvanized steel interlocked armor, and a durable outer jacket. The GSIA construction provides excellent mechanical protection and is particularly suitable for installations where high impact resistance, crush resistance, and rugged mechanical protection are required.

The galvanized steel interlocked armor provides a robust protective layer around the cable while maintaining the flexibility required for practical industrial installation.

Typical Voltage Rating: 5,000 V
Conductor: Aluminum
Armor: Galvanized Steel Interlocked Armor (GSIA)
Insulation: XLPE
Typical Maximum Conductor Operating Temperature: 90°C

APPLICATIONS

AL TECK90 5000V (GSIA) is designed for:

• Industrial power distribution systems

• Mining and mineral processing facilities

• Oil and gas processing facilities

• Power generation plants

• Industrial substations

• Utility infrastructure

• Large industrial feeders

• Motor feeders

• Transformer connections

• Processing and manufacturing plants

• Heavy industrial equipment

• Cable tray installations

• Raceway and conduit systems

• Underground industrial installations where permitted

• Outdoor fixed installations

• Harsh mechanical environments

• Infrastructure and utility projects

STANDARDS & COMPLIANCE

The cable can be manufactured to applicable Canadian and North American requirements according to the final construction and certification configuration.

Typical reference standards include:

• CSA C22.2 No. 131 — Type TECK90 Cable

• CSA C22.2 No. 38 — Thermoset-Insulated Wires and Cables

• CSA C68.3 — Shielded Power Cables

• ASTM B230 — Aluminum Wire

• ASTM B231 — Aluminum Conductors, Concentric-Lay-Stranded

• Applicable Canadian Electrical Code requirements

• Applicable project specifications and utility requirements

Voltage Rating: 5,000 V
Temperature Rating: 90°C maximum conductor operating temperature, subject to applicable requirements and installation conditions.

Final construction, dimensions, certification, and electrical ratings shall be confirmed according to the applicable standard and project specification.

CONSTRUCTION

1. Aluminum Conductor

The cable uses stranded electrical-grade aluminum conductors manufactured for reliable power transmission.

Conductor construction may be supplied in concentric-lay stranded or compact stranded configurations depending on conductor size and project requirements.

2. Conductor Shield

A semiconductive conductor shield may be incorporated into the high-voltage cable insulation system to provide controlled electrical stress distribution.

3. XLPE Insulation

Cross-linked polyethylene (XLPE) insulation provides high dielectric strength, excellent thermal stability, and reliable electrical performance.

Key properties include:

• High dielectric strength

• Excellent thermal stability

• Low dielectric losses

• Moisture resistance

• Good electrical aging performance

• Good resistance to industrial operating conditions

4. Insulation Shield

A semiconductive insulation shield is applied over the insulation to provide controlled electrical stress distribution and support reliable high-voltage cable performance.

5. Metallic Shield

The cable may incorporate metallic shielding components according to the required fault-current capacity, grounding arrangement, and project specification.

Copper or aluminum shielding options can be considered depending on the cable design.

6. Galvanized Steel Interlocked Armor

The GSIA construction incorporates galvanized steel interlocked armor around the cable.

The steel armor provides:

• Excellent mechanical protection

• High impact resistance

• High crush resistance

• Abrasion protection

• Strong structural protection

• Good resistance to installation damage

• Additional grounding/bonding capability where properly designed and installed

The galvanized steel surface provides improved corrosion resistance compared with untreated steel.

7. Outer Jacket

A durable outer jacket provides additional protection against:

• Moisture

• Abrasion

• Sunlight

• Chemicals

• Environmental exposure

• Mechanical damage

Jacket material and color can be customized according to project requirements.

TECHNICAL DATA

TYPICAL CONDUCTOR SIZES

Typical aluminum conductor sizes may include:

Other conductor sizes are available according to project requirements.

ELECTRICAL CHARACTERISTICS

Conductor

The stranded aluminum conductor provides an efficient and economical solution for high-current power transmission while reducing overall cable weight compared with equivalent copper constructions.

XLPE Insulation

XLPE insulation provides stable dielectric performance and high thermal resistance for demanding industrial power applications.

Shielding System

The conductor shield, insulation shield, and metallic shielding system are designed to provide controlled electrical stress distribution and appropriate grounding performance.

Armor

The galvanized steel interlocked armor provides mechanical protection and may contribute to the cable grounding and bonding system when the complete installation is designed accordingly.

THERMAL PERFORMANCE

The TECK90 designation provides a 90°C maximum normal conductor operating temperature, subject to the applicable standard, cable construction, and installation conditions.

Typical thermal characteristics include:

• Continuous conductor operating temperature: 90°C

• Good thermal stability

• Low moisture absorption

• Stable XLPE insulation performance

• Suitable for continuous industrial operation

• Short-circuit performance determined by conductor and metallic shield design

Actual ampacity depends on:

• Conductor size

• Installation method

• Ambient temperature

• Number of loaded conductors

• Cable spacing

• Soil thermal conditions for underground installations

• Applicable electrical code requirements

MECHANICAL PERFORMANCE

GSIA provides a highly robust armored construction for installations exposed to significant mechanical stress.

Typical mechanical advantages include:

• High impact resistance

• High crush resistance

• Abrasion resistance

• Protection against installation damage

• Strong structural support

• Good resistance to industrial vibration

• Galvanized steel corrosion protection

• Reliable protection in demanding environments

Compared with aluminum interlocked armor, galvanized steel armor generally provides greater mechanical strength and is preferred where maximum armor protection is a priority.

INSTALLATION

AL TECK90 5000V (GSIA) may be installed according to the applicable electrical code, manufacturer recommendations, and project specifications.

Typical installation methods include:

• Cable tray

• Raceway

• Conduit

• Industrial equipment connections

• Indoor fixed installation

• Outdoor fixed installation

• Underground installation where specifically permitted

• Industrial distribution systems

• Mining and processing facilities

Installation should consider:

• Minimum bending radius

• Pulling tension

• Sidewall pressure

• Cable weight

• Ambient temperature

• Armor bonding

• Shield grounding

• Termination requirements

• Short-circuit current requirements

All cable accessories, terminations, and joints should be properly rated for the 5,000 V cable system.

KEY FEATURES

• 5,000 V high-voltage design

• Aluminum stranded conductor

• XLPE insulation

• TECK90 construction

• Galvanized steel interlocked armor

• High mechanical protection

• High impact and crush resistance

• Enhanced structural protection

• Suitable for demanding industrial environments

• Excellent thermal performance

• Suitable for industrial power distribution

• Custom configurations available

PRODUCT ADVANTAGES

Heavy-Duty Mechanical Protection

The galvanized steel interlocked armor provides strong protection against impact, crushing, abrasion, and mechanical damage.

High-Voltage Performance

The XLPE insulation and shielding system provide reliable electrical performance for 5,000 V industrial power distribution.

Industrial Durability

The cable is designed for demanding environments such as mining, processing plants, power generation facilities, and heavy industrial installations.

Enhanced Armor Strength

GSIA provides a strong armored construction where higher mechanical protection is required compared with lighter aluminum-armored configurations.

Aluminum Conductor Advantage

Aluminum conductors reduce cable weight and material cost while providing an efficient solution for high-current power distribution.

QUALITY CONTROL

Each cable can be subject to comprehensive production and inspection procedures, including:

• Conductor dimensional inspection

• Conductor resistance testing

• Insulation thickness inspection

• Insulation electrical testing

• Shield continuity inspection

• Metallic shield inspection

• Armor dimensional inspection

• Armor integrity inspection

• Jacket thickness inspection

• High-voltage testing

• Finished cable dimensional inspection

• Appearance inspection

• Routine electrical tests

Additional type tests and project-specific inspection documentation can be provided according to customer requirements.

PACKAGING

Typical packaging options include:

• Heavy-duty wooden drums

• Steel-wooden drums

• Export-grade cable reels

• Customized reel dimensions

• Waterproof wrapping

• Moisture-resistant protection

• Customized shipping marks

Packaging can be optimized according to cable length, conductor size, transportation method, and destination.

CUSTOMIZATION

Available customization options include:

• Conductor size

• Conductor construction

• XLPE insulation thickness

• Shield configuration

• Metallic shield material

• Armor configuration

• Galvanized steel armor thickness

• Outer jacket material

• Jacket color

• Grounding configuration

• Cable length

• Cable marking

• Packaging

• Project-specific technical requirements

TECHNICAL SUPPORT

Technical documentation can be supplied according to project requirements, including:

• Technical datasheets

• Product specifications

• Construction drawings

• Dimensional information

• Cable weight and diameter data

• Routine test reports

• Type test documentation

• Material certificates

• Certificate of compliance

• Project-specific technical submittals

FAQ

What does GSIA mean?

GSIA stands for Galvanized Steel Interlocked Armor. It refers to a cable construction using galvanized steel interlocked armor to provide enhanced mechanical protection.

What is the difference between GSIA and AIA?

GSIA uses galvanized steel interlocked armor, while AIA uses aluminum interlocked armor. GSIA generally provides higher mechanical strength and impact resistance, while AIA offers lower weight and excellent corrosion resistance.

What does TECK90 mean?

TECK90 is a Canadian cable designation generally associated with armored industrial power cables with a maximum normal conductor operating temperature of 90°C under applicable conditions.

Why use an aluminum conductor in a 5,000 V armored cable?

Aluminum provides a lower-weight alternative to copper and can offer an economical solution for large industrial power distribution systems.

Is AL TECK90 5000V GSIA suitable for mining?

Yes. The robust steel-armored construction makes it suitable for many mining and mineral-processing power applications, subject to the required project specification and applicable certification.

Can the cable be installed outdoors?

Yes, provided that the selected cable construction, jacket, installation method, and environmental conditions comply with the applicable requirements.

Can it be installed underground?

Underground installation may be possible depending on the final construction, burial conditions, mechanical protection, drainage, and applicable electrical code. The approved installation method should be confirmed for each project.

Can the armor be used for grounding?

The armor may form part of the grounding and bonding system when the complete cable construction and installation are specifically designed for this purpose. Proper bonding and termination are required.

Can the cable be customized?

Yes. Conductor size, shielding system, armor construction, jacket, cable length, marking, and other parameters can be customized according to project requirements.

SEO INFORMATION

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AL TECK90 5000V GSIA Aluminum Armored High Voltage Power Cable

Short Description:
AL TECK90 5000V (GSIA) is an aluminum conductor high-voltage power cable with XLPE insulation and galvanized steel interlocked armor, designed for demanding industrial, mining, utility, and power distribution applications.

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AL TECK90 5000V GSIA aluminum armored power cable with XLPE insulation and galvanized steel interlocked armor for industrial, mining, utility, and high-voltage applications.

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AL TECK90 5000V GSIA Aluminum Armored Power Cable

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AL TECK90 5000V GSIA aluminum conductor XLPE insulated galvanized steel interlocked armored power cable